What Is a Winding Machine?

Winding machine is a device that winds a linear object onto a specific workpiece, and is usually used for copper wire winding.

Most electrical products need to be made of enameled copper wire (referred to as enameled wire).

Commonly used winding machines are mostly enamelled copper wires (inductive coils for electronic and electrical products), enameled aluminum wires, textile threads (threads and clumps for textile machines), and system

The winding machine fault classification is nothing more than: electrical, mechanical, transmission, pneumatic (if any), the electrical part is divided into strong and weak current, and the manufacturer of the winding machine is generally in its CNC system In the design, use and maintenance, consideration is given to giving alarms to vulnerable and vulnerable parts. After the alarm circuit works, on the one hand, it gives alarm information such as sound and light on the display screen or the operation panel, and on the other hand it issues protective instructions. Power off or stop the system to ensure safety and prevent the enlargement of faults.

Winding machine reset method

Under normal circumstances, the whole machine error caused by the instantaneous failure of the winding machine can be cleared by hardware reset or switching the system power supply in order. If the system working storage area is unstable due to voltage instability, unplug the circuit board or the rectifier switch power supply under voltage and cause confusion , The system must be initialized and cleared, and the current data backup record should be made before clearing. If the fault cannot be ruled out after the reset and initialization, perform hardware replacement diagnosis.

Winding machine compiles trial run program

Programming a reasonable program and running it successfully is the basis for determining whether the system function is intact or not. Some winding parameter setting errors may cause the system to fail or a function to be invalid. Sometimes the user stops due to a fault caused by a wrong user program. You can use a test run program to check and correct errors in the user program to ensure its normal operation.

Winding machine makes good use of adjustable parts

Adjustments such as winding tension, screen voltage, starting position of the wire rack, etc., are an easy, simple but effective method in maintenance. By adjusting the adjustable parts, some innocuous faults are corrected. For example, if a winding machine that has been used for many years is repaired in a certain enterprise, the screen of the system display screen is dim and normal after adjusting the screen power supply voltage.

Winding machine spare parts replacement method

In the repair of the winding machine, the suspected faulty parts are replaced with intact spare parts. After the maintenance personnel basically determine the cause of the fault, this method can be used to quickly diagnose the fault scope, and quickly put the winding machine into normal operation, and then put the broken Parts are returned for repair, which is the most common troubleshooting method.

Winder Improvement Environmental Quality Act

For some very strange faults, the cause cannot be found by the method of elimination and replacement, and it is often necessary to start from the surrounding environment. The environment is generally divided into two types, power and space. The power supply can be improved by using a regulated and isolated power supply to improve the fluctuations from the power supply. For some high-frequency interference from the power supply, a capacitive filtering method can be used. Through these preventive measures, reduce the failure caused by the power supply, increase and check whether the grounding is good. It is also necessary. There are many reasons for space interference, such as dust, gas, ground floating, vibration, and space radiation interference, etc., which require experienced maintenance technicians and professional equipment to detect and maintain.

Winding machine maintenance information tracking method

According to the actual work of the winding machine and past fault records, you can find occasional failures caused by defects in the design or production process of the winding machine, which can be solved by constantly modifying and improving the system software or hardware. These modifications are continuously provided to maintenance personnel in the form of maintenance information. Through these customer feedbacks, the company can use this as a basis for troubleshooting and eradicate faults correctly and thoroughly. Reasonable feedback from users is also a powerful help for our company's continuous improvement.

In short, the first step of the winding machine maintenance is to identify the real cause and location of the failure as soon as possible based on the failure phenomenon. These failure treatment methods do not have strict boundaries in practice, and sometimes they can be eliminated by only one method. Failures may also require multiple approaches. Its effect mainly depends on the experience of maintenance technicians and the depth of their understanding and mastery of system principles and structures. This is not only the quality that the maintenance personnel must have, but at the same time, it places high requirements on the maintenance personnel. It requires that the maintenance staff of the CNC winding machine is familiar with the structure and design thinking of the winding machine, and is familiar with the performance of the CNC winding machine. In this way, you can quickly find the cause of the failure and determine the location of the failure. In addition, in order to carry out on-site mapping of certain circuits and parts during maintenance, as a senior maintenance staff, you must have the ability to draw engineering drawings. ^[4]