What is the battery production process?
The
battery production process includes several key steps, including the assembly of the anode and the cathode, inserting a separator, applying seals and creating a label. Different types of batteries such as alkaline, lithium and carbon-zinc, undergo a slightly different battery production process. The reason is the different nature of materials and structure that have a great impact on the method of battery production.
alkaline batteries are the most common and are often used in devices such as toys, calculators and recorders. Structural materials used in the process of alkaline batteries include steel with nickel, porous material for separator and brass and epoxy for seals. In alkaline batteries, the cathode also consists of a structural component of the battery known as the cathode, thanks to its cylindrical shape. Furthermore, cathodes are acting, which include carbon powder and manganese oxide powder, sometimes compressed into round blocks. A hollow and porous separator that is often made of cross -laid paper is introduced into the cylinder to make an anode and kAtode substances separated from each other. The electrolyte solution is either poured into the center of the separator, or the separator is soaked in the battery in the battery.
inside the hollow produced by the anode gel containing zinc suspended in an alkaline solution to fill the cavity. The anode terminal, also known as the current collector, is then located at the end to complete the perimeter. Finally, the battery is sealed with an epoxy material, a brass nail or a steel plate and completes the battery production process. Next steps include the location of the shield on the battery surface to check the battery for safety and efficiency.
other types of batteries have slightly different production processes. There is a zinc can in carbon and zinc batteries that act as an anode rather than a cathode. First, the separator and bottom paper are inserted and then the cathode powder is poured. Then the rod made of carbon is inserted to make nEsla current, and the whole device is covered with a resin tube before marking. The lithium battery production process is also very similar to the alkaline process, but includes stricter separation of cathode and anode materials due to their increased reactivity.