What turns diamond?
Diamond turning involves the use of lathes of diamond spikes or other machine machines to create precise elements. Several lathes are used that are controlled by computers and with parts of machines located on the granite base. On metals such as steel, it is not possible to use tools with a diamond tip and regular inspections are necessary during the cutting process to ensure accuracy. The exact nature of the diamond turning is its biggest problem because a high percentage of defective parts are formed. This results in products such as telescopes, scientific research tools and missile instructions. Most diamond rotation is done by tools such as lathes that are controlled by computers.
There are several different phases in the diamond rotation process. Usually, several CNC lathes are part of the process, each more accurate than the last. The last phase of this process includes an asouts that are tilted diamond to ensure a high level of accuracy. Each phase is monitored by laserdevices and electron microscopes.
The turn of the diamond is located on a granite base that has an incredibly accurate finish. This base is then located at the top of the air suspension, ensuring that the work surface remains horizontal. The parts of the machine are located on the granite base with hydraulic suspension to ensure accuracy. The negative air pressure connects the machined element to the air slide. Further air suspension ensures that the chuck is kept away from the electric motor that causes it to spin.
Electric motors are used to move the cutting tool. The computer controls the tool coordinates. The depth of the cuts increases until the final surface is completed.
It is only possible to use diamond on certain materials. This includes plastics such as nylon, metals like copper and infrared crystals such as silicon. However, this process cannot be progenT on steel or iron, because the carbon in the tool reacts poorly with the materials, causing damage and dulling the tool.
Although the whole process seems to be operated by a computer, the manual operator is still important. Maintaining the highest quality is the main purpose of this method and therefore must perform checks at the end of each section. Just one slight mistake to make the part created to become defective.
One of the main problems with diamond rotation is the high level of defective parts that are produced. This means that production costs are extremely high compared to other polishing methods. A lot of manual work is involved in the process, which does not create as many parts as other methods.