How are cigars made?

Hand -rolled Cuban cigar is a measure of all cigars. It consists of three components derived from two varieties of tobacco plants: Criollo and Corojo . The components that make up a cigar include the tripa or the filler in the middle and capote or the binder around the trip, which are taken from the criolla plant. And cappa or the cover is then stretched and rolled around the outside; This is taken from Corojo.

We start, tobacco leaves are stacked in three feet of high pilons . The leaves are stored at temperatures not exceeding 95 ° F (35 ° C). Fermentation decomposes resin and creates color uniformity. The leaves are then sorted into size and color before the second fermentation.

After three weeks, the leaves are placed in packages called Tercios . They are postponed for several months in cigar factories to age. Before rolling, the leaves are fine -educated and slightly moistened with high -pressure water. The stems are removed and the remaining leaves arefor sorted into size, color and texture.

The cigar filling is made up of three leaves - vamade , Seco and ligero and throughout the process is monitored procedure. Once they achieve perfection, they are transported to a mixing room known as league . The great secret is surrounded by individual mixtures of cigars.

rollers known as Torcedores sit in benches, seven or more in a row. They use a crescent blade and a wooden plate. According to Blend, two to four sheets are combined with a binder and rolled into bundles. After being pressed in wooden form, they are wrapped and cropped. They are then limited by leaf and natural rubber.

Expert Torcedore may use around 150 cigars a day. Into packages 50 and checked for quality are located. Cigars are then placed in conditioning rooms for up to three weeks to make the gel flavors. The most respected and highest paid workers from the cigar factory are called Escogedores or colored comparators. They work at incredible speeds and classified cigars by color and texture.

In the process of producing cigars there are 65 different shades. Other workers arrange cigars in boxes from the dark to the right to the right on the right side. The cigars are then removed from the boxes and striped. Women who are called cigars call anilladoras and use a simple measurement rule and rubber. Cigars are then ready for exports around the world.