What is the soap production process?

essentially, the production process of soap is a combination of fats and a strong alkaline substance that results in a chemical process called saponification. Saponification includes fat distribution into fatty acids and glycerin. Fatty acids can then respond with carbonate salt for soap production. Ancient soap manufacturers used a combination of animal or vegetable fat and wood ash to form soap, but today many manufacturers will replace wooden ash with sodium hydroxide. Potassium hydroxide can also be used to make softer soap, soap, which is easier to dissolve in water.

The soap production process can be divided into two main groups: the kettle process and a continuous process. The kettle process produces soap in one dose at a time, while the continuous process causes soap to be doing continuously. Most large soap manufacturers use continuous soap production process because they produce a more consistent product. The continuous process also quickly creates soap-production of soap in about six hours comparedWith four to 11 days to which the kettle soap process lasts.

In the process of continuous soap production, the molten fat is sent to a container where hot high -pressure water is sprayed into it. This separates fat into it. Fatty acids are then cleaned and sent to another container where an alkaline substance is added. Once the soap is made, some manufacturers can whip it to integrate the air. The whole mixture is then poured into molds and is left to cool or cools in large plates that can be cut later.

The first step of the soap production process is to cook fat and the alkaline substance together. The salt is then added to allow the soap to be separated from glycerin, which immerses on the bottom of the container and is removed. Then another dose of alkaline fabrics is added to turn the remaining fat to the soap. Then the soap is hit - the water is added and the liquid is boiled. This causes a soap called a neatThe soap rises to the top and the water and other substances, together called Nigre, settle on the bottom. The soap is removed and, like the soap produced by a continuous method, is cooled in molds or is allowed to cool as a large plate to be cut later.