What is Water Waste?

The eight major wastes are defined in the JIT production mode of factories, and the meaning of waste is different from what is commonly referred to as waste in society.

Eight wastes

The eight major wastes are defining factories in

1. Defective, wasteful repair

The so-called defective and wasted repairs refer to

1. Do a good job of automation, fool-proof (stupid) production method, focus on the establishment of factory production standards, make full inspection of the products produced, to achieve process operations without stagnation.

2. In the process of processing, the engineering design should also be quantified. It is necessary to re-evaluate the operation content, improve the tools for production governance, reduce unnecessary waste in processing, and promote the VE and VA.

3. Improve the production site layout. Most production sites use u-shaped production layout to achieve the end-to-end response, reduce the waste of routes, improve the waste of workers 'movements, reduce all workers' actions that are not related to work, and improve their Actions to achieve the most labor-saving situation to complete the work and reduce unnecessary action waste.

4. Reduce the waste of transportation. The most important thing is to reduce the number of times of transportation. Therefore, the production of the enterprise must comply with the pull-back kanban production to achieve the required number of products after receiving the order. In order to reduce the production of inventory and reduce the number of times of handling.

5. The main waste of inventory is the reform of inventory awareness. In the production mode, it is necessary to conform to the leveled production method as much as possible to rectify the production, and the Kanban production must be thoroughly implemented to reduce inventory generation.

6. Factory production should reasonably arrange production plans based on sales experience, and adjust production plans in accordance with market changes in a timely manner to achieve the smallest reasonable inventory.

7. The production plan of the factory must be reasonably arranged. The required raw materials must be stocked the day before production, and the production management must reasonably arrange the factory production plan. After receiving the order, immediately check the production status of the upstream manufacturers of the required raw materials. And have a unified plan for the production of the factory.

8. The main waste of management is to coordinate and manage the various departments of the factory so that the departments are closely integrated and focus on the cooperation of the various departments of the factory to achieve the most reasonable use of the factory resources.