What is Heijunka?
Heijunka is a Japanese word that refers to processes that help balance or exterminate production. This system is a process that allows the production process planning to concentrate on a smaller, more manageable amount to ensure that all products from the line are the same. In order to use this type of system, the Heijunka box, which is for each particular part of the product, must be installed in the line. For example, if the production line produces dolls and has six separate parts of the body, six boxes will need to be installed.
The stabilization of the production process may mean that three specific objectives can be met. The first thing Heijunka can do is to reduce the amount of waste products, as the assembly line can be adjusted according to public demand without causing the company's burden or employees. Another goal that can be achieved using Heijunka's planning is to reduce the voltage on the production equipment as wellThey run more smoother and have much less complications. The ultimate goal that can be achieved is to smooth out the products that come from the assembly line, which means that each item will be the same rather than having some with shortcomings.
In order for the Heijunka system to function a specially designed Heijunka box, it must be installed on the mounting line. This box is operated by a Kanban card that allows you to modify the boxes according to the mixed volume in the products produced. The number of cards corresponds to the number of items produced so that each phase of the process can be controlled. The material operator is responsible for the installation and removal of the cards as needed, which maximizes the production lines and reduces the minimum time that are generally associated with assembly lines.
Heijunka is essentially an advanced way for the community to achieve goals set out the requirements of a particular product it produces. By setting circuits and mA person who is regulating the line can be created a specific number of items for a shortened time. The idea of this concept is that it is better to produce products in smaller quantities to ensure that they are all the same rather than in bulk and have a chance that deficiencies will appear within the item created.